Fully Automatic auto reel changer
SG 50 – World’s most economical automatic Flying paster – Rated at 50,000 cph
The path to establishing a successful printing business is bound to intersect with the search for the perfect flying paster (or auto reel changer). Any enterprising web printer would appreciate the inclusion of world class technology into his/ her printing arsenal. The launch of the SG 50 marks the emergence of the world’s most economical automatic flying paster and is guaranteed to provide utmost satisfaction.
A flying paster or reel changer ensures continuous printing by pasting (or splicing) one roll after the other, with no breaks or stops, till the entire production is over. The flying is used to describe the process of acceleration of the roll to the speed of the press. Such equipment is generally preferred for use with high speed printing presses. An automatic reel changer, such as the SG 50, can be retrofitted to replace currently existing flying pasters or manual reel feeding units to enhance production and provide a better quality of printing.
The SG 50 operates at a speed of whopping 50,000 CPH and combines revolutionary design with an attractive price tag. It is roughly 30% cheaper than the next comparable variant. As will be evident shortly, the SG 50 provides huge economic relief to any web offset printer. It facilitates lower consumption of power, reduction in required area and space along with ease of handling and minimized charge of labour.
Features and Specifications:-
FULL AUTOMATION: FULLY AUTOMATIC SPLICE CYCLE
Do not let the price tag trick you into doubting the capabilities of the SG 50. The machinery is fully automatic and is governed by a sophisticatedsensor system and a reliable PLC control.
SPACE AND COST OPTIMIZATION: NO REEL TROLLEYS REQUIRED
The SG 50 is designed to be able to pick each successive roll straight off the floor instead of off reel trolleys. This eliminates the need for hoists, carts or reel trolleys.
EASE OF INTEGRATION: FULLY SHAFTLESS
The SG 50 is entirely shaftless. The technology and software controlling the SG 50 allow it to be retrofitted with any machinery so long as the speed range of both machines is in sync.
CORRECT AND CONSISTENT TENSION: WORLD CLASS ELECTROMAGNETIC BRAKES
Proper splicing and web printing necessitates proper maintenance of required tension between the roll and the machine. The SG 50 features a highly responsive and sophisticated dancing roller system which maintains the web tension at a constant value, even while splicing.
CLOSED LOOP OPERATION & OPTIMUM TENSION: DEDICATED BRAKE CONTROLLER WITH INBUILT PID LOOP AND DIAMETER COMPENSATION
PID controllers are utilized in design when closed loop operation is a requirement of the system. The utility of such a mode of operation is that the roll can be continually maintained at a proper alignment with the press.
STRAIGHT LINE PASTE PATTERN
SG 50 has simplified paste process by leaps and bounds. With its advanced software, operator can work with single straight line paste instead of cumbersome V pattern. Not only is this process quicker but also cheaper because of lesser tape usage.
Fully automatic flying paster- Engineered to splice every time
|Compact 2 arm turret design||Maximum web width: 35″/889mm|
|Rated for 50,000 CPH||Maximum roll diameter: 45″/ 1143mm|
|Highly reliable electric brakes||Splice core diameter: 3 stage selectable – range modifiable|
|Sturdy 50mm cast iron sideframes||Maximum splicing speed: 45k cph|
|Unit mounting and through driveline provisions||Turret rotate to load new roll diameter: 20”/508mm|
|Motorized sidelay||Roll sidelay: +/-12mm|
|Fully automatic splice cycle||Brakes: electromagnetic – fully automatic|
|No press driveline connection required||Airshaft – steel lug, aluminum body for standard 3″ fiber core|
|Reliable PLC control and simplified operator panel||380-460 vac – field selectable voltage – single point connection|
|PID loop and diameter compensation provisions|
|Lifts new roll from floor/no hoist or carts|
|Straight line paste pattern|
|2 air shafts with each paster|
|Highly responsive dancer based system|